The Wire Bonder Technician is responsible for operating wire bonders, making machine adjustments and wire bonding product recovery/rework including inspecting, identifying root cause in faulting production and ensuring that module assemblies meet production specifications.   



Internal candidates will be selected based on an interview including but not limited to skill set, attitude, and presenteeism.

To perform this job successfully, an individual must have the ability to be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Standard Duties:

Technical understanding of modules and battery systems repairs. (i.e, Thermistor Temperature Sensors, Cell Censor gaps, rework bonding, glue and screw issues). Identify gaps in faulted circuit boards, perform soldering to replace faulty sensors and be able to rework modules. Submit system checks on faulted products. Perform routine electronic assembly operations on components or subassemblies. Independent monitoring and operation of the production equipment. Auditing equipment for proper functioning, maintain fluid levels and reporting deviations.Maintain quality standards by following proper inspection procedure, while also adhering to current quality and control policies Assemble cell pairs and modules using hand tools, power tools or automated machines.  (i.e., crimps, stakes, screws, bolts, rivets, welds, solders, cements, press fits, lifting hoist).Understand and read plans and blueprints regarding the technical aspects of batteries to comprehend specifications and requirements.Plan, deploy, troubleshoot, adjust and test low / high (DC) voltage wiring.Troubleshoot end-of-line testers in Modules and Systems departments. Measure voltage, current, resistance or other electrical characteristics by using electrical measuring equipment such as multimeters, voltmeters, and ammeters.Assemble modules and systems in accordance with approved BorgWarner work instructions.  Deenergize modules and/or systems to perform high voltage rework activities.May install multi-level subassemblies and modules into pallet.Use appropriate hold tags to process and sort defective parts through nonconforming material procedure.Maintain compliance with good manufacturing practices and facilitate 5S standard in production area.Maintenance and cleaning of equipment, work area and facility based on 5s standards. Load/unload stations using proper handling equipment.  Compliance with BorgWarner beliefs of Inclusion, Integrity, Excellence, Responsibility and Collaboration.All employees are responsible for meeting daily KPI’s.Perform other duties as assigned.Moderate lifting up to 50lbs.Team lifts are required for product weighing more than 50lbs.All employees are responsible for knowing, understanding, and complying with BorgWarner safety policies and procedures.Repetitive use of hands and wrist.This position requires a moderate to high degree of standing, walking, stooping, or kneeling, close eye work, reaching, pulling, or pushing.Requires wearing electrical personal protective equipment.Arc flash training requiredHigh voltage rework is required of battery systemsAbility to wear arc flash gear relative to required areas including but not limited to: bump caps, arc flash helmet, arc flash suit, arc flash hood/face shield, EH gloves, EH steel toed shoes up to a 12 hour work shift. Ability to operate and multi-task between 2 to 3 stations.Able to crouch, bend, kneel, lift, carry and reach as needed in large and tight spaces.Good eye/hand coordination and ability to identify color and depth variations and small details visually.Up to 15% training related travel.

Safety

Judgement/Decision MakingCritical thinking/troubleshootingTeamwork/interpersonal SkillsAttendanceAttention to detail/accuracy of workHigh sense of urgency

Education: 

High School diploma/GED required, or basic skills assessment required.

Experience: 

1+ year of working in a manufacturing environment preferred.1+ years of Quality and product rework in a manufacturing setting required. Complete internal certification in bonding operationExperience working in high voltage areas preferred. Experience in fast paced industrial lean environment preferred. Experience with bonding operations preferred. SAP experience a plus. Experience in fast paced industrial lean environment preferred.Experience with simple hand tools with/without power or special assembly tools preferred.Experience with troubleshooting machines/equipment preferred. Experience of using electrical test equipment such as voltmeter, resistance testers

Computer Skills: 
To perform this job successfully, an individual should have basic computer knowledge.

EEO Statement

“BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.”

Internal Use Only: Direct Hourly

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