Casting / Melting Operator
Kobe Aluminum Automotive Products
Job Title: Casting Operator Casting/Melting
Classification: Non-Exempt
Department: Casting
Reports to: Supervisor
Purpose:
The Casting/Melting Operator is responsible for monitoring equipment, making adjustments as necessary to maintain quality, and reporting any changes in conditions they can’t control.
General Duties:
+ Ensure equipment is operating within specified parameters
+ Operation of melting furnaces: Material handling, charging, alloying melting furnaces
+ Build 20 Metric Ton charges continuous throughout the shift
+ Load the charges in 1450 degree melting furnaces
+ Safely Operate 15,000# forklifts
+ Perform Spectrometer testing to plan refinements
+ Perform fluxing and refinements to the metal to ensure quality
+ Manually transfer 15 Metric Ton of 1450 degree metal from Melters to Holders
+ Clean and maintain daily maintenance on metal troughs
+ Perform and monitor equipment checks
+ Clean, inspect, and maintain furnaces
+ Perform and maintain quality checks
+ Manual set up of casting operations and maintain good casting conditions
+ Able to shutoff metal blowouts during production
+ Performs work by SOP’s
+ Maintain good 5S in work area, equipment, and tools
+ Performs other duties as required
+ Maintain and support 5s activities outside the working areas
+ Safely operate 20 Metric Ton overhead cranes
Skills:
+ Ability to work both independently and as a team
+ Basic troubleshooting and problem solving
+ Ability to identify nonstandard situations and respond accordingly
+ Self-Driven
Requirements:
+ High school degree or GED equivalency.
+ Basic mechanical aptitude
+ Must be willing to work a (4 Star) 12-hour shifts (willing to work every other weekend and some holidays). Shifts are either 5:00 AM to 5:10 PM or 5:00 PM to 5:10 PM
+ Able to perform repetitive and physically demanding tasks for extended periods, to include but not limited to: lifting, walking, standing, stooping, pulling, and pushing
+ Willing to maintain strict adherence to safety rules and regulations; including wearing personal protective equipment
+ Must always work safely
+ Willing to work in hot/humid, cold, noisy industrial environment (Summer time heat index in excess of 135 degrees and sub-freezing temperature during winter months)
+ Willing to work around dust, oil, grease, chemicals, and other substances
+ Able to use a computer for basic reporting and documentation
+ Good interpersonal skills
+ Good communication skills. Ability to read, write, and communicate verbally
+ Able to accurately use basic math
+ Molten metal experience strongly preferred
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