Summary/Objective

 
As a Centerless Grinder SUO Trainee you must be able to set up and operate a Centerless grinding machine to grind external or tapered surfaces of metal workpieces to the specified tolerances under supervision. The Operator will be able to operate any and all grinders used in the cells in addition to processing documentation correctly, verifying visually or with various precision measuring instruments to check product for accuracy. The Centerless Grinder SUO Trainee labor grade 8 is also required to use basic Machine Shop Theory to understand specifications to determine dimensions, tolerances and parts to be ground. This position also requires excellent communication skills both verbal and written, teamwork, interpersonal skills, problem solving skills and integrity. The Operator must have great self-motivation, excellent work habits, and a work ethic. They must be able to follow all instruction given to them by their leaders and Management.

Essential Functions

 
Under general direction with periodic supervision or review performs the following:

 
1. Mounts grinding wheels, regulating wheels, etc. per requirements of task. Dresses wheels to specifications.
2. Measures, marks and scribes stock for grinding.
3. Verifies dimensions, alignments and clearances to specifications either visually and/or with various precision measuring instruments such as calipers, micrometers, gauges, etc.
4. Regularly checks product for accuracy.
5. Operator must provide necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets.
6. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell.
7. Operator must be able to understand specifications such as blueprints, sketches, models or descriptions, or verbal orders for all products.
8. Must be able to collaborate well with other team members.
9. Must be able to take direction and communicate verbally and in writing in English.
10. Operator must be an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell.
11. Operator must set up and calibrate grinding machines for the jobs performed.
12. Operator must perform duties where property, tools, equipment or machines may be damaged, or man hours lost through improper daily maintenance or attention to processing.
13. Operator must communicate to appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules.
14. Other tasks as assigned.
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The Centerless Grinder SUO Trainee position is a key and integral part of the manufacturing process. It requires a self-driven individual with a willingness to learn. As learning progresses the job will require more initiative in solving problems associated with set-ups and machine operations. Operators will use various tools including measuring tools to perform their day-to-day functions. At times, the Operator may be required to lift fifty pounds. They will be working in a fast-paced manufacturing environment that is loud. Depending on the season, the factory can be extremely hot and very cold. They are required to always use proper personal protective equipment when inside the factory. The Centerless Grinder SUO Trainee must be able to fill in documentation correctly and accurately. They must be able to read and understand qualification sheets. Employees must be capable of applying basic mathematical operations including fractions and decimals, as required by cell machining operations. They must also possess entry level computer software and processing requirements. The Centerless Grinder SUO Trainee must possess an elevated level of integrity and must understand that they are manufacturing critical components for the Aerospace industry. Therefore, all company rules and regulations as decided by Management are always to be followed and observed without exception.

Equipment/Process Responsibilities— Performs duties where property, tools, equipment or machines may be damaged, or man hours lost through improper daily maintenance or attention to processing. Sets up and calibrates grinding machines for the jobs performed. Learns to maintain and effect minor repairs of machines.
Material or Product Responsibilities – Performs duties that require close attention to work and supporting documentation specifications and other requirements. Responsibility for accuracy of parts machined. Visually and / or with measuring instruments, checks work performed for proper results. Work is frequently checked by trainer.
Responsibility for Communications  – Accuracy of communication is mandatory to the successful production and qualification of workpieces. Must communicate to appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules.
Safety Responsibilities – Good housekeeping and adherence to Company safety rules is required. Protective equipment and clothing should be worn as appropriate to the task at hand.
Initiative and Ingenuity – Initiative to learn the job is a basic requirement for this entry level position. Minimal initiative or ingenuity toward production processes is required at first due to entry level nature of work. As learning progresses, the job will require more initiative in solving problems associated with the set - up and operation of various grinding machines concurrently and use ingenuity in adapting tooling and shop ids to complete machining operations. Making suggestions for improving the efficiency of workflow or equipment operation. Takes on or reports for additional work as current tasks are completed. Performs other work-related tasks as deemed necessary by Company needs.

WORK ENVIRONMENT

 
Environmental Surroundings – Works in a machine shop environment where noise, temperature fluctuations, etc. are less desirable than in a typical office environment.
Unavoidable Hazards - Possible hazards related to finger and hand injuries, muscle strains and eye strain. Exposure to moving mechanical parts, metalworking fluids, and airborne particles. Protective equipment and clothing appropriate to the task at hand is required.