General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems.
We have an exciting opportunity for an Experienced Composites Manufacturing Engineer in our GA-ASI/Aircraft Systems Group.

Much of GA-ASI Composites Manufacturing Engineering roles/responsibilities are centered on projects. Projects range from program/platform leadership/support, maturing manufacturing/materials/processes, continuous improvement, capital acquisition, and facility improvements/expansion. Projects originate from a data-based articulation of need within Composites Manufacturing.

As an Experienced Composite Manufacturing Engineer your role will be to lead and support - through rigorous quantitative analysis - multiple projects within GA-ASI’s product/platform line suite (Improved Grey Eagle, Certified Pred B, special projects, etc.), and within our range of manufacturing operations (material cutting/kitting, lamination, cure, demold, trim/drill/machining, and assembly). This includes leading/supporting top-tier teams of Manufacturing Engineers and technicians and developing manufacturing technology while ensuring aerospace standards and quality requirements are met.

This position requires depth and breadth of aerospace composite manufacturing, processing and materials knowledge. Should have project experience and be able to support multiple and complex projects while staying organized in a fast-paced environment. Must be able to collaborate, negotiate, and work with internal and external groups to ensure ideas come to fruition.

DUTIES AND RESPONSIBILITES:Must have experience with one or more of the following processes:Automated ply cutting of pre-preg materials.Composite lamination operations.Cure of composite parts (Autoclave and Oven).Demolding composite parts from lamination tooling.CNC machining of composite parts.Manual trimming and drilling of composite parts.Surface prepping of composite and/or metallic lamination molds prior to lamination.Hands-on experience with Fibersim.Design, build, and maintain lamination mold tooling.Devise new approaches to resolve unusual or highly complex manufacturing problems through early, upfront design-for-manufacturing (DFM) principles to ensure producibility, inspectability, testability, maintainability and repairability.Troubleshoot conflicting design development vs. production requirements, promotes new methods / process equipment, and evaluates special material requirements.Define and implement new manufacturing technologies.Provides input to design, technical staff, briefs management, and participates effectively in a team of experienced professional staff.Must have an extensive working knowledge of advanced composites production operationsDevelop composite manufacturing processes, procedures and tooling using technical experience and collaborative interaction with the team to improve quality, eliminate non-value-added steps and shorten lead times.Initiate and implement Lean and Six Sigma Projects to improve quality, lower costs, and remove tribal knowledge.Establish process/specification control limits while seeking out opportunities for Poka Yoke.Oversee prototype and pilot builds, document the build process with standardized work instructions, develop shop aids and routersLead PFMEAsResponsible for observing all laws, regulations and other applicable obligations wherever and whenever business is conducted on behalf of the Company.Expected to work in a safe manner in accordance with established operating procedures and practices.We recognize and appreciate the value and contributions of individuals with diverse backgrounds and experiences and welcome all qualified individuals to apply.