Role Summary:
Plans, directs, and coordinates manufacturing processes involving machining, assembly, and testing. Develops, evaluates, and improves manufacturing methods, utilizing knowledge of product design, materials and parts, fabrication processes, tooling, and production. Analyzes and improves quality, cost, and delivery by using Lean and Six Sigma tools. Provides engineering support in production departments by trouble shooting and resolving technical issues.
Will serve as a member of the Manufacturing Engineering Department (MED) & responsible for ensuring the systems and procedures operated within the function & work for meeting the QMS requirements.
Working with the Production/SCM/ QC team to support production activities and provide necessary toolings as required for effective and efficient use of resources.
Responsibilities & Requirements:
Partners with Manufacturing Supervisors to achieve Flowserve goals and objectives.Identification of the MED / Tooling requirements for the Products.Designing of Process Sequence for the Valve components.Preparation of Tooling Lists, Process Layouts, Tool Drawings; Standard Operating Procedures (SOP).Specifies and acquires factory supplies that reduce costs and improve effectiveness. Ensures availability of CNC programs to support new products and customer requirements.Assists with training, instructing, and maintaining a flexible operator CNC programming and tooling skill base. Ensures tooling and fixtures are available to support customer demand.Troubleshoots processed and equipment minimizing delays in production schedules. Keeps abreast of new developments in the field of machine tool equipment, tooling, and methods. Recommend innovative solutions when applications are feasible to improve throughput and quality. Understands and supports all Company objectives and performs duties delegated by management.Enforces safety rules by ensuring that tooling, fixtures, and process meet all applicable OSHA regulations.Enforces Flowserve's environmental policies by ensuring that processes meet all applicable environmental regulations. Subcontractors are made aware of Flowserve's applicable environmental policies and are managed to these policies.Assessment of Suppliers for Capability.Training & developing team members.Demonstrates the ability and willingness to be a team player.Ability to sustain and improve key indicators using CIP techniques.Treats all customers and fellow employees with respect.Min. 3 Years of experience and college / university degree / technical degree or higher.Other duties as assigned.
Preferred Experience / Skills:
Experience in a manufacturing environment.Knowledge on Industrial Valves & its requirementsValve components Process knowledge.Knowledge on Valve Assembly & Testing.Machine tool requirements & knowledge.Preparation of tooling documents in Solidworks, AutoCAD/ Draftsight softwares.Reading of Drawings and tolerance requirements (GD & T).Jigs & Fixture/ Special Toolings design.Turn Mill Center operation.Trevisan / HMC operation.Trouble shooting with solution for issues in machining & products.Co-ordination with Cross functional teams for new product developments.Material handling.QMS &EMS knowledge.Knowledge on API Spec Q1, API 6A, 6D & 609.Ability to read and interpret documents such as safety rules, engineering drawings, operating and maintenance instructions, and procedures..Ability to define problems, collect data, establish facts, and draw valid conclusions.