Manufacturing Engineer
US Tech Solutions
**Duration: 6 Months**
**Job Description**
+ Applies technical expertise, commensurate with formal training and minimal job experience, in the production of products.
+ The work involves routine applications of proven, well-documented technology with minimal technical risk.
+ Selects, designs or recommends tools, fixtures, and equipment.
+ Develops manufacturing processes and procedures to reduce problems and cost. May develop and present manufacturing process training.
+ Recommends design changes to increase quality or reduce problems and costs.
+ Participates in discrepant material review. Participates in developing cost estimates.
+ Solves production problems and improves process capabilities.
+ May participate in presentation of test results and design reviews.
+ Interacts with other functional groups, vendors, or customers primarily on routine technical matters.
+ Interacts primarily with Production Control, Quality, Design, and other engineering functions.
+ Seeks guidance and approval of supervisor or project leader before company resources are committed to customers or vendors.
+ May interact with or lead process improvement team.
+ Prepares detailed plans, generally spanning several weeks, necessary to complete assignments.
+ May plan schedules for assigned personnel. Plans work to comply with project schedules.
+ Participates in the administration of technical procedures. Writes procedures. Initiates and implements routine engineering change authorizations.
+ Maintains cost and quality reporting documents.
+ Supports capacity model and lean initiatives. May participate in lean six sigma improvement teams.
**Position Summary:**
+ The Manufacturing Engineer is responsible for supporting and improving manufacturing operations in a fast-paced production environment.
+ This role involves designing, optimizing, and troubleshooting manufacturing processes with an emphasis on CNC machining equipment and industrial engineering practices.
+ The Manufacturing Engineer will collaborate with cross-functional teams to enhance efficiency, maintain product quality, and drive continuous improvement initiatives aligned with Lean, Six Sigma, and other operational excellence methodologies.
**Key Responsibilities:**
**Manufacturing Process Optimization:**
+ Develop, evaluate, and improve manufacturing methods using Lean and Six Sigma principles.
+ Troubleshoot CNC machining equipment such as lathes, mills, grinders, gear shapers, and automated robots.
+ Conduct industrial engineering studies, including time studies, layouts, and process routings, to streamline production.
+ Program CNC machines and analyze sequences for optimal operation efficiency.
**Documentation and Standardization** :
+ Develop and maintain Standard Work, Operating Procedures, and Work Instructions to ensure consistent manufacturing processes.
+ Ensure all documentation complies with company and industry standards and is accessible for training and operations.
**Continuous Improvement:**
+ Lead Kaizen events and other rapid improvement projects to address process inefficiencies and operational challenges.
+ Collaborate with production, maintenance, and quality teams to identify and implement cost reduction and waste elimination opportunities.
+ Utilize data analytics to identify trends, root causes, and actionable insights for performance enhancement.
**Technical and Mechanical Support:**
+ Maintain and improve automated systems, bar feed machines, palletized systems, and induction heating equipment.
+ Ensure accurate setups and calibration of equipment for production runs.
+ Provide training and technical coaching to operators and technicians.
+ Blueprint and Quality Tool Proficiency:
+ Interpret and analyze blueprints, schematics, and technical drawings to support manufacturing processes.
+ Use precision measurement tools such as gages, micrometers, calipers, and other quality instruments.
+ Review and act on CMM (Coordinate Measuring Machine) reports and other quality tools to ensure dimensional accuracy and process control.
**Project Leadership:**
+ Plan, execute, and monitor engineering projects, ensuring alignment with business objectives and timelines.
+ Coordinate with cross-functional teams to implement process changes and monitor project success.
+ Document and sustain improvements through standard work and training materials.
+ Safety and Quality:
+ Ensure compliance with safety protocols and promote ergonomic enhancements in manufacturing processes.
+ Drive quality improvements through root cause analysis and corrective actions, ensuring consistent product standards.
**Minimum Requirements:**
**Education and Experience:**
+ Bachelor’s degree in engineering, Industrial Engineering, Mechanical Engineering, or a related field.
+ Minimum of 3 years of experience in a manufacturing environment with a focus on CNC machining.
**Technical Expertise:**
+ Strong knowledge of CNC machining (lathes, mills, grinders, automated systems) and industrial engineering processes (time studies, layouts, and routings).
+ Proficiency in CNC programming and sequence optimization.
+ Expertise in developing and interpreting Standard Work, Operating Procedures, and Work Instructions.
+ Familiarity with precision tools such as gages, micrometers, calipers, and other quality instruments.
+ Ability to read and interpret blueprints, schematics, and technical drawings.
+ Experience reviewing and utilizing CMM reports for quality assurance.
**Skills and Competencies:**
+ Demonstrated mechanical aptitude with the ability to troubleshoot and resolve equipment issues.
+ Experience with Lean, Six Sigma, Kaizen, and Continuous Improvement methodologies.
+ Strong analytical skills and proficiency in data analysis tools.
+ Excellent communication and interpersonal skills, with the ability to train and coach diverse teams.
+ Proficiency in project management, with experience in managing multiple initiatives simultaneously.
**Certifications:**
+ Lean Six Sigma Green Belt or higher preferred.
**Additional Qualities:**
+ Commitment to fostering a culture of continuous learning and operational excellence.
+ Ability to adapt to dynamic environments and prioritize effectively.
**Qualifications:**
+ Bachelor’s degree in engineering, Industrial Engineering, Manufacturing, or related field.
+ 3+ years of experience in a manufacturing environment, with a focus on continuous improvement.
+ Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement tools.
+ Strong analytical skills with the ability to interpret complex data and identify actionable insights.
+ Proven experience in leading and facilitating Kaizen events and improvement projects.
+ Excellent problem-solving skills and a demonstrated ability to drive process improvements.
+ Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
+ Familiarity with safety standards and best practices in manufacturing.
+ Certification in Lean Six Sigma (Green Belt or higher) preferred.
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