Chicago, IL
8 hours ago
Plant Technical Manager
JOB DESCRIPTION
Subject Matter Expert (SME) in production equipment and utility systems, process technology, and plant operating practices
PSM/RMP program coordinator
Troubleshoot site Delta V process control system and Aspen IP.21 data historian including batch operations, EM management, and cyber security functionality (RSSC-L)
Champion of continuous improvement from project ideation through scope development and execution
Site representative for process design and new product scale-up activities.  Collaborate with R&D, Recipe Industrialization Engineer, Pilot Plant, and plant operations to drive new product from pilot to full production.
Additional tasks as assigned by the Plant Manager
This position has 1 Process Engineer, 1 Capital Engineer reporting to it. 
10-20% travel
DUTIES / RESPONSIBILITIES
    Directly support production activities (50%)
•    Develop and maintain production procedures (BOPs) and the operator training program to support safe and efficient operations.
•    Build and maintain BOM’s and other relevant site SAP data.
•    Troubleshoot and resolve Delta V issues to support ongoing production.
•    Track production efficiency and capacity utilization, addressing trends as needed to stay on target.
•    Drive continuous improvement through OpEx and CAPEX project work.
•    Support shutdown planning activities and execute tasks as assigned.
•    Support site HES policy and comply with all regulatory and internal requirements including safety or environmental incident investigation and closure.
•    Support site ISO 9001:2015 program including ongoing QRA
•    Report quality kpi, monitor trends, and drive continuous improvement.
•    Support resolution of customer complaints in a timely manner.
•    Ensure alignment with RC 14001 program managed by the site QHES Manager and support integration of management systems where sensible.
    Manage PSM / RMP Program (35%)
•    Ensure process safety information is accurate and complete, including mass and energy balances, design calculations for emergency relief equipment, and the list of critical interlocks.
•    Develop and maintain operating procedures.
•    Lead incident investigations using appropriate RCA tools and ensure implementation of effective corrective actions.
•    Facilitate PHA’s and Facility Siting studies, tracking action items through closure.
•    Manage MOC approval routing and track status of action items through closure.
•    Shared ownership of training plans, safe work permits, and emergency response plans with QHES Manager, and PSSR with Maintenance and Plant Engineer.
    Personnel Management (15%)
•    Mentor and develop a team of production/process engineers.
•    Utilize HR tools to set clear goals, monitor performance, and provide feedback.   QUALIFICATIONS / REQUIREMENTS
    B.S. degree in Engineering, preferably Chemical Engineering
    Working knowledge of PSM, RMP, ISO, Responsible Care preferred
    Minimum 10 years of experience in a chemical manufacturing environment
    Demonstrated analytical and problem solving skills
    Supervisory or alternate leadership experience preferred
    Must be able to multi-task and effectively manage stress in a fast-paced work environment.
    Strong organizational, interpersonal, and communication skills
    High level of attention given to detail and accuracy in work products
    Strong leadership skills
    HES Requirement – All Jobs
    Supports the site HES policy and complies with all regulatory and internal requirements
    Participates in HES activities provided by site management.
    Supports and promotes the reporting of all health, safety, environmental, near-miss, accident or injury incidents
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