Sr. Manufacturing / Process Engineer - Catheter
LCI-Lawinger Consulting
Job Title: Senior Manufacturing/Process Engineer – Catheter Manufacturing
Location: Fridley, MN
Employment type: Contract
Position Overview:
We are seeking a highly skilled and experienced Senior Manufacturing/Process Engineer with a strong background in catheter manufacturing. The ideal candidate will have 5-7 years of hands-on experience in the medical device industry, specifically with catheter production, and will be responsible for developing, optimizing, and scaling manufacturing processes to ensure product quality, efficiency, and cost-effectiveness. As a Senior Engineer, you will play a pivotal role in process improvements, troubleshooting, and ensuring compliance with regulatory requirements.
Key Responsibilities:
+ Process Development & Optimization: Lead efforts to develop and improve catheter manufacturing processes, focusing on efficiency, cost reduction, and quality.
+ Troubleshooting & Problem-Solving: Provide technical expertise in identifying and resolving manufacturing issues, including process deviations, material defects, and equipment failures.
+ Cross-Functional Collaboration: Work closely with R&D, Quality, Supply Chain, and Operations teams to ensure smooth product transitions from prototype to mass production.
+ Process Validation: Conduct and oversee process validation activities, including IQ/OQ/PQ, ensuring processes meet all regulatory and quality standards.
+ Documentation & Reporting: Create and maintain detailed documentation for all processes, including SOPs, work instructions, and process flow diagrams. Ensure compliance with all internal and external regulatory requirements.
+ Continuous Improvement: Drive continuous improvement initiatives using Lean, Six Sigma, and other industry best practices to optimize manufacturing processes and reduce waste.
+ Training & Mentorship: Provide technical training and mentorship to junior engineers and manufacturing personnel, promoting best practices in catheter manufacturing.
+ Equipment Selection & Maintenance: Assist in the selection, installation, and commissioning of new manufacturing equipment and technology, and ensure proper maintenance and calibration.
+ Compliance: Ensure all processes comply with FDA, ISO, and other regulatory standards specific to catheter manufacturing.
Qualifications & Requirements:
+ Education: Bachelor’s degree in Mechanical Engineering, Biomedical Engineering, Industrial Engineering, or related field.
+ Experience: 5-15 years of experience in a manufacturing or process engineering role, with a strong focus on catheter or medical device manufacturing.
+ Technical Skills:
+ In-depth knowledge of catheter manufacturing techniques, such as extrusion, molding, and balloon catheter assembly.
+ Experience with process control, statistical process control (SPC), and design of experiments (DOE).
+ Familiarity with medical device regulations, including FDA QSR, ISO 13485, and other applicable standards.
+ Proficiency in CAD software (SolidWorks, AutoCAD) and process simulation tools.
+ Soft Skills:
+ Strong problem-solving abilities and analytical thinking.
+ Excellent communication and interpersonal skills to collaborate with cross-functional teams.
+ Ability to manage multiple projects simultaneously and meet deadlines.
+ Certifications: Six Sigma, Lean Manufacturing, or other relevant certifications are a plus.
Preferred Qualifications:
+ Experience in catheter design or development in addition to manufacturing.
+ Knowledge of automation and robotics in medical device manufacturing.
+ Familiarity with cleanroom environments and sterile processing standards.
Benefits:
+ Competitive salary and benefits package ($40-60/hr.)
+ Health, dental, and vision insurance
+ Paid time off
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